Every Day Materials Testing Lab and Analysis Services
Materials testing lab : Where Failures Tells the Truth
Our ISO Materials testing lab for battery materials, metallurgical analysis, reverse engineering services in corrosion, metals & alloys, paint coating, ceramics, thickness measurements. Our testing solutions are tailored to the unique requirements of various industrial sectors.
Industrial Materials Testing Services
Materials Testing Lab for Quality Control analysis
Electronic Polymer Testing Lab
- Electronic Polymer testing lab samples preparation.
- Material testing lab for polymer material identification.
- Polymer material mechanical testing.
- Thermal analysis of polymers.
- Chemical Resistance Testing.
- Rheological Behavior.
- Color and Appearance Analysis.
Paint Coating Analysis
- Knife Scratch Test.
- Tape Adhesive Test.
- Reverse engineering services on paint Flakes Composition.
- NDT thickness testing.
- Paint Delamination Studies.
- Paint pinholes and pores identification.
- Blush and Residue studies.
- Mechanical testing failure analysis
Dry Film Thickness (DFT) Edge Coverage ISO Case Study Report
Case Study on Paint Coating Edge Coverage Analysis
- In this ISO coating quality assurance case study, a customer submitted painted steel panels for dry film thickness (DFT) edge coverage evaluation. The main goal was to verify whether the paint provided uniform protection over sharp edges, where coating is typically thinner and chances of early corrosion.
- Sectioning of Coated Panel : Cross-sections of the painted edge were prepared to measure coating distribution on flat vs. edge regions.
- Optical Microscopy : Imaging confirmed thinner coatings at edges compared to flat areas, with some spots showing inadequate coverage.
- Conclusion: The study, performed in line with ISO 12944 and ISO 2808, verified lower edge coverage and emphasized the need for proper edge preparation and optimized coating application to improve long-term corrosion resistance.
Reverse Engineering lab services
Industrial Products Evaluation
- Material testing lab services for Thermoplastics, Thermosets.
- Metals and alloys, Elastomers, Rubbers.
- Composites, Polyurethanes
- Single-layer and multi-layer films testing analysis.
- Adhesives & sealant testing
- Tensile, modulus and elongation
- Adhesive strength, Compressibility mechanical testing solutions for ceramic materials.
- Fracture failure analysis modes and its origin investigation
- Corrosion and oxidation reliability studies.
- Surface blemishes and painting surface problems.
Polymer Analysis Lab
- Polymers testing lab services for reverse engineering and reverse engineering of DE formulation of rival products.
- Root cause development for pre-mature breakage.
- Additives research identification and investigation.
- Polymer catalyst engineering.
- Chemical classification including base polymer characterization and polymer identification.
- Trace analysis on Polymer Additives, Plasticizers, Corrodents and Leachable compounds.
Mechanical Testing for Reliability
- Mechanical and metallurgical analysis testing of failure analysis study of material strength.
- Tensile Strength. Abrasion Test.
- Fatigue Testing. Modulus of Rupture.
- Young's Modulus and reverse engineering.
- Microhardness Vickers.
- Universal Testing Machine UTM Mechanical properties measurement includes: Tensile, Shear and Compressive strength, Young's modulus, Shear, Plasticity.
- 3-point bend fixtures, Parallel gripper and compression plate.
- Other advanced mechanical testing lab services.
Car Headlamp Fogging & Surface Defect ISO Case Study Report
Case Study on White Foggy Rainbow Surface on Headlamps
- In this ISO testing customer submitted failed automotive headlamp lenses showing foggy and rainbow-like surface defects for detailed materials analysis. The objective was to identify the root cause and confirm whether the issue was related to coating, material degradation, or contamination.
- FTIR Spectroscopy : Detected organic signatures consistent with polycarbonate (PC) residues on the lens surface.
- Optical Microscopy : Imaging confirmed thinner coatings at edges compared to flat areas, with some spots showing inadequate coverage.
- Conclusion: The study, performed in line with ISO 12944 and ISO 2808, verified lower edge coverage and emphasized the need for proper edge preparation and optimized coating application to improve long-term corrosion resistance.
Metallurgical Analysis Solutions
Metallurgical and Metallography
- Material testing lab equipped with metallurgical analysis solutions for micro sectioning and Micro structural Assessment.
- Grain Size Measurements.
- Inclusion Testing.
- Hardness Testing.
- Phase and Composition Investigation.
- Porosity and Void Orientation Assessment.
- Sample sectioning and preparation.
Product Reverse Engineering
- NDT Failure Analysis Reverse engineering and DE formulation of rival products.
- Root cause development for pre-mature breakage.
- Additives research identification and investigation.
- Polymer catalyst engineering
- Chemical classification including base polymer characterization and polymer identification.
Failure analysis testing services
Nanowatts expertise in types of materials found in or on coatings, polymers, processed food, electronic consumer products, bio medical pharmaceuticals, nano bio medical devices, bonding agents, additives and adhesives. We help with material testing characterization services and in-depth analytical services to conduct impurity profiling and baseline batch analysis in the analytical materials needed for technical product equivalence checks. We adapt lean sigma and batch analysis for impurity profiling and technical equivalence checks.
Leading Material TESTING lab and Analysis Solutions
Battery Materials Testing
- Purity identification and advanced microscopy.
- Reverse engineering and contaminant mapping.
- Material coating, painting surface corrosion studies and analysis.
- Battery cycle testing.
- Electrode thermal stability, Electrolytes chemistry and phase identification.
- Oil and Surface. Contamination trace map.
- Surface defect mapping.
Metallurgy and Metallography
- Our material testing lab for bulk glass composition, recycle glass characterization and surface analysis of glass and glass products reverse engineering.
- Physical properties of material viscosity, thermal expansion and compression material behavior studies.
- Coating metrology measurement of materials and polymers. Coating defect identification, Glass and material tampering effect.
- Grain Size and Particle Size distribution study.
- Microstructure and metallurgical analysis.
Aerospace Materials Analysis
- Ceramic matrix composites testing CMC's.
- Coating analysis, corrosion testing characterization and contaminant identification.
- IC and Electronic system turnkey test services.
- Failure Analysis, Fracture Origin and Root Cause.
- Corrosion Fingerprinting.
- Coating thickness measurement.
- material testing lab services for nano particle and power analysis.
- Oil and Surface. Contamination trace map.
Rotary Shaft Failure Analysis ISO Case Study Report
Case Study Report on a Failed Motor Shaft in the rotary Motor Investigation
- In this failure analysis study customer submitted a fractured rotary shaft from an electric motor for root cause analysis. The objective was to determine the failure mode and identify any material-related factors contributing to the breakdown.
- Sectioning & Optical Microscopy : Examination of the fracture surface revealed clear fatigue crack initiation and propagation features, pinpointing the origin site.
- SEM-EDAX Analysis: SEM imaging confirmed fatigue striations, while EDS elemental analysis detected metallic inclusions at the crack initiation zone, acting as stress concentrators.
- Conclusion: The study confirmed that the shaft failure was fatigue induced, aggravated by material inclusions. Following ISO guidelines for metallographic examination (ISO 4967, ISO 643) and failure analysis practices, the results provided the customer with clear insights to improve material quality control and enhance component reliability.
Consumer product testing lab
